Make simple test jig boxes with WAZER

Projects
1

Sometimes we need boxes to contain our electronics for test jigs, this project is used to verify if I can make this kind of boxes in house with WAZER.

The material is 6mm thick black Phenol formaldehyde resins (PF), because there’s no PF in WAM so I selected 6mm HDPE in WAM.

Plates were riveted together, so I don’t need to tap threads. To determine the length of rivets: T1 + T2 + Dx1.5, so 6mm+1mm+3x1.5 = 11.5mm. M3x12mm rivets were used. All holes for rivets are 3.5mm.

Brackets were cut with 1mm thick Aluminium, bent with pliers.

IMG_20220122_171517
IMG_20220122_1715171920×1920 109 KB

IMG_20220122_171617
IMG_20220122_1716171920×1920 219 KB

IMG_20220122_171632
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IMG_20220122_171653
IMG_20220122_1716531920×1920 165 KB

IMG_20220122_171711
IMG_20220122_1717111920×1920 173 KB

IMG_20220122_194312
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IMG_20220120_135042
IMG_20220120_1350421200×1200 139 KB

IMG_20220122_171848
IMG_20220122_1718481920×1920 159 KB

IMG_20220122_171956
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IMG_20220122_172849
IMG_20220122_1728491920×1920 257 KB

IMG_20220122_172919
IMG_20220122_1729191920×1920 149 KB

3 Likes
2

Welcome to the forum @Atommann . Great example project of how you can use the machine whenever needed to finish up a workshop/lab project!

3

Nice build. We use this machine for parts we can’t find all the time. I remember looking for days to find a washer in a medical application. Two sheets of metal to sandwich the part and adjusting the Cerf took only a couple of hours.

1 Like
4

Another connection method is using cube nut 3 way corner connectors.

box
box1704×1279 244 KB

wires
wires961×821 159 KB

current-meters
current-meters1704×1279 315 KB

1 Like